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Cylinder Arc Spray System

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MOQ : 1 Unit

Cylinder Arc Spray System Specification

Product Type
Arc Spray System

General Use
Thermal spray coating on cylindrical surfaces

Material
MS, SS & Aluminum construction

Type
Cylinder Arc Spray System

Weight (kg)
Approx. 1200 kg

Coating Speed
2-10 m/min (adjustable)

Coating Head
Twin Wire Arc Spray Gun

Coating Width
600 mm 1200 mm, customizable

Coating Material
Zinc, Aluminum, Steel, Alloys

Computerized
Yes

Automatic
Semi Automatic / Fully Automatic

Control System
PLC-based Control Panel

Power Source
Electric

Power Consumption
Approx. 20-25 kW

Heating System
Electric Arc Based

Drive Type
Servo motor drive

Voltage
415V, 3 Phase, 50 Hz

Rewinder Type
Automatic Motorized

Unwinder Type
Manual / Pneumatic

Rewinding Width
Up to 1200 mm

Unwinding Width
Up to 1200 mm

Dimension (L*W*H)
3800 mm x 1700 mm x 2100 mm

Feature
Uniform coating, easy operation, robust structure

Color
Industrial Grey / Blue

Cylinder Arc Spray System Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
8 Units Per Week

Delivery Time
4-6 Week

Main Domestic Market
All India

About Cylinder Arc Spray System

Cylinder Arc Spray System

Cylinder Arc Spray System is semi-automatic machine unit which is commonly used for the coating of various types of materials by making the use of metal wires as the main coating material. It is capable to provide fine coat over the cylinders of various different sizes and engine blocks. This machine unit is provided with ahigh pressurized nozzle system for quick spraying to easily coat the larger areas in very less time.Cylinder Arc Spray System is also provided with a heavy duty twin roller type conveyor system over which the objects under processing moves. The conveying system rotates with the help of electric motor which requires a voltage of 440 volts for efficient working. It produces less wastage and is also equipped with areclaimer unit which collects the zinc dust to keep the environment clean and safe.

Superior Coating Performance

Achieve consistent, high-quality thermal spray coatings on cylinders with surface finish ranging from 10 to 30 Ra m thanks to the twin wire arc spray gun and forced air-cooled system. The adjustable coating and spray distance allow for tailored results across various materials and dimensions.

Intuitive Control and Automation

Experience simplified machine operation with a user-friendly touch screen HMI and a PLC-based control panel. The system supports both semi-automatic and fully automatic modes, programmable torch movement, and automatic motorized rewinding for enhanced productivity and ease of use.

Robust Safety and Efficiency

Built with industry-leading safety features like overload protection and emergency stop switches, the unit operates at noise levels below 85 dB. Optional dust extraction ensures cleaner working conditions, and a sturdy construction (MS, SS, and Aluminum) guarantees lasting performance.

FAQs of Cylinder Arc Spray System:

Q: How does the Cylinder Arc Spray System ensure a consistent surface finish quality?

A: The system employs a twin wire arc spray gun with forced air cooling to maintain precise control over the coating process, resulting in consistent surface finish quality between 1030 Ra m across various cylindrical sizes.

Q: What materials can be used for coating with this system?

A: You can spray coat zinc, aluminum, steel, and a variety of alloys, allowing the system to handle diverse industrial applications and meet different corrosion protection or surface property requirements.

Q: When should the dust collection extraction unit be used?

A: The optional extraction unit is recommended during high-deposition operations or environments where airborne particles must be minimized for worker safety and system longevity.

Q: Where is the Cylinder Arc Spray System typically installed and operated?

A: It is commonly installed in manufacturing facilities, surface treatment workshops, and industrial plants for thermal spray coating cylindrical components, both for new products and for refurbishment.

Q: What is the process for coating a cylinder using this system?

A: The cylinder is loaded and centered, the appropriate wire and coating material are selected, then parameters such as spray distance, coating width, and speed are set via the HMI. The programmable torch and servo motor drive oversee precise, uniform application throughout the coating cycle.

Q: How does the operator interface simplify usage?

A: A touch screen HMI displays all operational controls, settings, alarms, and safety instructions, enabling the operator to manage or adjust the process efficiently and with minimal training.

Q: What benefits does programmable torch movement provide?

A: Programmable torch movement allows for linear reciprocation tailored to each cylinders length and diameter, ensuring uniform and repeatable coatings, reduced manual intervention, and optimized production speeds.

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